JCV-1000 Viscosity Sensor

Real-time monitoring of fluid viscosity, temperature, and other parameters

Tuning fork resonance technology, highly resistant to interference

Product Features

Wide range of applications, suitable for monitoring fluid viscosity in various industrial settings

Tuning fork resonance technology: high precision, long-term stability, no moving parts, maintenance-free, and unaffected by environmental conditions

Features temperature compensation

24/7 uninterrupted monitoring for timely detection of fluid viscosity status

High compatibility, supporting CAN-J1939 and RS485-Modbus RTU

Suitable for monitoring under high-velocity flow conditions; superior interference resistance compared to similar sensors; rugged and durable

Suitable for various application scenarios, including ambient and high-temperature environments

Product Overview

Viscosity is a critical parameter that directly reflects the properties of a fluid. Consequently, viscosity measurement is widely used in industries such as petroleum, chemicals, coatings, food, and pharmaceuticals, playing a vital role in quality control during production and in evaluating the performance of final products.

For example, in the pharmaceutical industry, measuring liquid viscosity (kinematic viscosity) can help distinguish or verify the purity of certain medications.

In the petroleum extraction sector, accurate measurement and control of drilling fluid viscosity during all stages of drilling and cementing not only directly impact drilling efficiency but also determine well quality.

In the petrochemical industry, viscosity is critical for identifying the quality and determining the appropriate applications of various lubricants, as well as for assessing the combustion performance of various fuel oils.

In industrial production, the viscosity of various adhesive liquids can be tested online for use in viscosity control systems during production processes, thereby improving product yield and reducing economic losses.

Temperature compensation is achieved through temperature data collection via a PT1000 temperature sensor; the temperature signal corrects the calibration curve in the MCU, enhancing the accuracy of viscosity measurement.

Application Areas

The JCV-1000 viscosity sensor is widely applicable in industries such as power generation, mining, cement, shipping, defense, industrial manufacturing, papermaking, petrochemicals, transportation, metallurgy, aviation, oil fields, and ports. It is an ideal choice for various coatings, adhesives and inks on different substrates, as well as applications in food, pharmaceuticals, chemical processing, rubber, oil, or any other field requiring high-precision and fast-response viscosity measurement.

Technical Specifications

Viscosity Parameters:

Viscosity: 0–50,000 cP   

Accuracy: ±5% F.S.

Temperature

Measurement Range: –40 ... 120°C

Accuracy (at +25 °C): ±0.2°C

Operating Temperature: -40 ... +85 °C

Storage Temperature: -40 ... +85 °C

Permissible Liquid Temperature: -40 ... +120 °C

Output

Digital Signal: RS485 MODBUS-RTU (RS232 optional)

Analog Signal: 4–20 mA, 0–20 mA (resistive load <500 Ω)

Other

Mechanical Interface: M36×1.5

Pressure Range: Up to 30 bar

Probe Material: 316 Stainless Steel

Protection Rating: IP67

Power Supply: DC 12V–36V

Power Consumption: < 5 mA + load current

Transmitter Weight: < 400 g

Total Package Weight: < 470 g

Cable Specification: M12, 5-pin

Cable Length: 2 m

Compliance Standards: CE Certified, EN 61326-1, EN 61326-2-3, ICES-003 Class B